BLOWER FAULT DETECTION
Blower systems play a critical role in ensuring air and gas flow in industrial facilities, and failures can cause disruptions in production processes, loss of efficiency, and high energy consumption. If problems such as motor overheating, bearing failures, insufficient air flow, excessive vibration, and loud noise are not detected in a timely manner, they can lead to greater damage and increase operating costs. Therefore, the performance of blower systems should be optimized using regular maintenance and advanced fault detection methods, and potential failures should be identified in advance and production processes should be continued uninterruptedly with fast and accurate interventions.
Visual Control
- Detection of physical deformation or loose connections
- Control of airway obstruction
- Inspection of oil leaks, seal deformations and engine connections
Listening and Vibration Control
- Detection of abnormal sounds (ringing, knocking or friction sounds)
- Measuring vibration level (shaft misalignment or bearing failures)
Performance Measurements
- Evaluation of flow and pressure levels
- Checks for air leaks in the system
- Energy consumption analysis
Electrical and Automation Controls
- Checking motor connections and insulation resistance
- Status of thermal relays and fuses
- Automation signal controls and sensor tests
Mechanical and Parts Controls
- Condition of bearings and lubrication level
- Belt tension and wear status
- Rotor and shaft alignment
- Control of wing or propeller deformations
Evaluation of Environmental Factors
- Examining the temperature and humidity levels of the working environment
- Evaluation of the effects of external factors such as dust, dirt and moisture on the system
Common Blower Faults and Solutions
| Fault |
Possible Causes
|
Solution |
|---|---|---|
|
Insufficient Airflow
|
Clogged filter, worn rotor, air leak
|
Filter cleaning, rotor adjustment
|
|
Excessive Vibration
|
Shaft misalignment, bearing wear
|
Shaft adjustment, bearing replacement
|
|
Abnormal Noise
|
Loose connection, bearing failure
|
Connection tightening, bearing repair
|
|
Overheating
|
Low lubrication, engine load
|
Oil control, engine tuning
|
| The engine will not start |
Electrical fault, relay tripped
|
Connection check, fuse replacement
|
|
Increase in Energy Consumption
|
Pressure loss, rotor friction
|
Air line and rotor adjustment
|